Audel Machine Shop Basics 5th Edition by Rex Miller, Mark Richard Miller 9780764559969 0764559966

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ISBN 10: 0764559966
ISBN 13: 9780764559969 
Author: Rex Miller, Mark Richard Miller

Use the right tool the right way Here, fully updated to include new machines and electronic/digital controls, is the ultimate guide to basic machine shop equipment and how to use it. Whether you’re a professional machinist, an apprentice, a trade student, or a handy homeowner, this fully illustrated volume helps you define tools and use them properly and safely. It’s packed with review questions for students, and loaded with answers you need on the job. Mark Richard Miller is a Professor and Chairman of the Industrial Technology Department at Texas A&M University in Kingsville, Texas. * Understand basic machine shop practice and safety measures * Recognize the variations in similar tools and the purposes they serve * Learn recommended methods of mounting work in different machines * Obtain a complete working knowledge of numerically controlled machines and the operations they perform * Review procedures for safe and efficient use of cutting tools and cutters * Expand your knowledge with clear, step-by-step illustrations of proper equipment set-up and operation

Audel Machine Shop Basics 5th Table of contents:

Chapter 1: Benchwork 
The Bench and Bench Tools 
Vises 
Hammers 
Chisels 
Flat Chisel 
Cape Chisel 
Diamond-Point Chisel 
Round-Nose Chisel 
Hacksaws 
Files 
How to File 
Drawfiling
File Characteristics 
Scrapers 
How to Use a Scraper 
Scraper Classifications
Summary 
Review Questions 
Chapter 2: Precision Measurement and Gaging 
Micrometer Calipers 
Vernier Micrometer Calipers 
Vernier Calipers 
Bevel Protractors 
Dial Indicators
Gages 

Surface Gage 
Height Gage 
Depth Gage
Snap Gage 
Plug Gage 
Ring Gage 
Taper Gage 
Center Gage 
Screw-Pitch Gage 
Tap and Drill Gage
Thickness or Feeler Gage 
Wire Gage
U.S. Standard Gage for Sheet and Plate Iron and Steel 
Effects of Temperature and Weight on Precision Tools
Electronic Caliper Depth Gages
Electronic Digital Micrometer
Summary
Review Questions
Chapter 3: Materials 
Properties 
Desirable Properties 
Definition of Properties 
Metals
Ferrous Metals 
Nonferrous Metals 
Refractory Metals 
Nonferrous Alloys
Nonmetals 
Tests of Materials 
Elasticity and Plasticity 
Stress and Strain 
Tensile Strength 
Ductility 
Toughness Hardness 
Portable Hardness Tester 
Brittleness 
Relationship between Mechanical
Properties and Hardness 
Effects of Temperature
Summary 
Review Questions 
Chapter 4: Abrasives 
Structure of Abrasives 

Natural Abrasives 
Manufactured Abrasives 
Composition of Abrasives 
Silicon Carbide
Aluminum Oxide 
Diamonds 
Use of Abrasives in Grinding Wheels
Silicon Carbide Abrasives 
Aluminum Oxide Abrasives 
Diamond Abrasive 
Summary 
Review Questions 
Chapter 5: Grinding 
Manufacture of Grinding Wheels 
Natural Grindstones 
Manufactured Abrasive
Grinding Wheels 
Bond Types in Grinding Wheels 
Vitrified-Bond Grinding Wheels 
Organic-Bonded Grinding Wheels 
Silicate-Bonded Grinding Wheels 
Grinding Wheel Markings 
Abrasive Type 
Grain Size 
Grade
Structure 
Bond or Process
Bond Modification Symbols 
Factors Affecting Grinding Wheel
Selection 
Hardness of Material to Be Ground 
Amount of Stock to Be Removed and Finish Required 
Operation (Wet or Dry) 
Wheel Speed 
Area of Grinding Contact 
Severity of Grinding Operation 
Summary 
Review Questions 
Chapter 6: Cutting Fluids 
Coolant 
Lubricants 
Application of Cutting Fluids
Types of Cutting Fluids 
Solid Lubricants
Summary 
Review Questions 
Chapter 7: Cutting Tools
Action of Cutting Tools 
Materials 
Shapes and Uses of Cutting Tools 
Terms Related to Cutting Tools 
Cutting Tool Angles
Tool Angles 
Working Angles 
High-Speed Steel Lathe Tools 
Summary 
Review Questions 
Chapter 8: Cutter and Tool Grinders
Importance of Tool Sharpening
Cutter and Tool Sharpening 
Lathe and Planer Tools 
Twist-Drill Sharpening 
Regrinding Tap Drills 
Mounted Points and Wheels 
Cutter-Sharpening Machines 
Summary 
Review Questions 
Chapter 9: Drills 
Drill Standards 
Twist Drill Terminology 
Types of Drills 
Shank 
Body 
Point 
Drill-Bit Point Design 
Special-Purpose Drills 
Socket and Sleeve 
Using the Twist Drill 
Secure the Work 
Cutting Oil 
Speeds and Feeds 
Clearance Drills 
Drill Problems and Causes 
Summary 
Review Questions 
Chapter 10: Reamers 
Types of Reamers
Hand Reamers
Machine Reamers 
Use and Care of Reamers 
Summary 
Review Questions
Chapter 11: Taps 
Types of Taps 
Hand Taps 
Machine-Screw Taps 
Pipe Taps
Nut Taps 
Pulley Taps 
Taper Taps 
Special-Purpose Taps
Tap Selection 
Classes of Thread
Summary 
Review Questions 
Chapter 12: Threading Dies 
Types of Dies 
Solid Dies 
Round-Split Dies
Two-Piece Adjustable Dies
Acorn Dies 
Use of Dies to Cut Threads 
Summary 
Review Questions 
Chapter 13: Milling-Machine Cutters 
Milling Operation
Classification of Milling Cutters 
General Types of Milling Cutters 
Plain Milling Cutters 
Side Milling Cutters
End Mills 
Angle Milling Cutters 
Slitting Saws, Slotting Saws, and Miscellaneous Cutters
Form-Relieved Cutters
Hobs 
Care of Milling Cutters
Speeds and Feeds 
Speeds 
Feeds 
Summary
Review Questions 
Chapter 14: Milling-Machine Arbors, Collets, and Adapters
Arbors 
Styles of Arbors 
Methods of Driving the Cutters 
Collets 
Adapters 
Summary 
Review Questions 
Chapter 15: Broaches and Broaching 
Broaching Principle
Types of Broaches
Shapes of Broaches 
Internal and External Broaches 
Pull or Push Broaches 
Care and Sharpening of Broaches 
Broaching Machines
Broaching Operations
Pull Broaching 
Push Broaching 
Surface Broaching 
Round Broaching 
Summary 
Review Questions
Chapter 16: Electrical Safety in the Machine Shop
Power Sources 
Three-Phase Power
Power Panels 
Raceways and Cable Trays
Motor Problems 
Three-Phase Motor Symptoms
DC Motors 
Motor Lubrication
Drum Switches 
Safety in the Shop
Fire Extinguishers
Summary
Review Questions 

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Audel,Machine Shop,Rex Miller, Mark Richard Miller