Understanding Extrusion 3rd Edition by Chris Rauwendaal 9781569906996 1569906998

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ISBN 10: 1569906998
ISBN 13: 9781569906996 
Author: Chris Rauwendaal 

The book provides a practical understanding of basic information on extrusion in a way useful to readers without an engineering degree as well as to those new to the field. It is primarily written for extruder operators, supervisors, technical service personnel, and process engineers. Designed for on-the-job use, it guides the reader step by step through material issues, machinery, processing, and troubleshooting. This revised and extended third edition now also covers interpretation of extrusion process data, analysis of shrink void formation, dimensional variation by melt temperature fluctuations, efficient extrusion, grooved barrel extruder technology, and more. 

Understanding Extrusion 3rd Table of contents:

1 Extrusion Machinery

1.1 What is an Extruder?
1.2 Different Types of Extruders
1.2.1 Single Screw Extruders
1.2.2 Twin Screw Extruders
1.2.2.1 Co-Rotating Twin Screw Extruders
1.2.2.2 Counter-Rotating Twin Screw Extruders
1.2.3 Ram Extruders
1.3 Components of an Extruder
1.3.1 The Extruder Screw
1.3.2 The Extruder Barrel
1.3.3 The Feed Throat
1.3.4 The Feed Hopper
1.3.5 Barrel Heating and Cooling
1.3.6 Screw Heating and Cooling
1.3.7 The Breaker Plate
1.3.8 The Screen Pack
1.3.8.1 Screen Changers
1.3.9 The Extrusion Die
1.3.9.1 Coextrusion Dies
1.3.10 The Extruder Drive
1.3.10.1 Coupling between Motor and Gearbox
1.3.11 The Speed Reducer
1.3.11.1 Thrust Bearing Assembly
1.3.12 The Gear Pump

2 Instrumentation and Control

2.1 Instrumentation
2.2 Most Important Process Parameters
2.2.1 Melt Pressure
2.2.2 Pressure Transducers
2.2.3 Temperature Measurement
2.2.4 Melt Temperature Measurement
2.2.5 Barrel Temperature Measurement
2.3 Temperature Control
2.3.1 On-Off Control
2.3.2 Proportional Control
2.3.3 Fuzzy Logic Control
2.4 Collection and Interpretation of Extrusion Process Data
2.4.1 Introduction
2.4.2 Vital Signs of the Extrusion Process
2.4.2.1 Melt Pressure
2.4.2.2 Melt Temperature
2.4.2.3 Training
2.4.3 Examples of Extrusion Problems Solved by Using a Data Acquisition System
2.4.3.1 Variation in Stock Temperature
2.4.3.2 Variation in Feed Housing Temperature
2.4.3.3 Variation in Melt Pressure
2.4.4 Process Optimization
2.4.5 Temperature-Induced Dimensional Changes of Extrudate

3 Complete Extrusion Lines

3.1 Tubing and Pipe Extrusion Lines
3.2 Film and Sheet Lines Using the Roll Stack Process
3.3 Film Lines Using Chill Roll Casting
3.4 Combination of Materials
3.4.1 Coextrusion
3.4.2 Extrusion Coating
3.4.3 Extrusion Lamination
3.5 Blown Film Lines
3.6 Extrusion Compounding Lines
3.7 Profile Extrusion Lines

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